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TRANSFORMER
/RECTIFIER FOR ELECTROPLATING & ANODISING |
Variable voltage D. C. source is required
for Electrodeposition processes, desired in electroplating
& anodizing. The various rating of voltage and current
required for the process, depend upon the metal to be
deposited and process to be adopted. E-MECH Rectifiers
are designed in standard voltages of 8 V to 24V and
in currents varying from 100 Amps upto 5000 Amps. A
separate price list is available for ordering the units
accordingly. The units are generally manufactured and
recommended for oil-cooled construction. However, the
units’ upto 1000 Amps are also available in air-cooled
construction. Special purpose Rectifiers used for Electrophoretic
& CED Coatings are also available.
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STANDARD
PLATING RECTIFERS
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A. C. INPUT
Rectifiers are designed to work off 415
V AC nominal 3 phases, 50Hz supply and are
suitable for a range of 375V to 415-V. Units
of very small capacities namely 8V/12V/16V
and upto 100 Amps can also be supplied to
work off the input voltage of 240V AC nominal
1 phase, 50 Hz supply.
D. C. OUTPUT
The D.C. output is continuously adjustable
from 0 to full rated value, from no load
to full rated current, over the input range
described. All the 3 phase units are having
a low ripple of approx. 5% and as such are
suitable for any kind of metal finishing.
MAJOR COMPONENTS
The units are assembled with high quality
materials, and the components are manufactured
to relevant specifications as follows:
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a) MAIN TRANSFORMER: The transformer is wound
with electrolytic copper conductors, class 'A’
insulation and conforms to IS 2026 in general.
The laminations used are C.R.G.O. Silicon steel
low less type. The wound coils are vacuum impregnaked,
by using oven-baked varnish.
b) I. P. T.: For high current units, transformer
secondary is generally double vye, and an I. P.
T. wound with copper is provided on the secondary
to extend the conduction period of windings and
diodes.
c) SILICON RECTIFIER: The Rectifier is
assembled by using silicon diodes mounted on heat
sinks and connected in full wave circuit. Individual
R. C. components are used for hole storage protection.
The diodes assembly is always selected to have
at least 40% extra rating above the max. Output
current.
d) REGULATOR: In order to facilitate voltage
variation from zero onwards, a continuously variable
voltage auto transformer conforming to IS 5142
is incorporated. The variacs are oil-cooled units
and are used as independent units, or some times,
accommodated in the transformer tank. Motorization
is provided as optional feature.
PROTECTIONS AND METERING: As a general
protections on the input, an MCB and 3 nos fuses
on the output of variac terminals are provided.
3 nos pilot indicators are incorporated on incoming
side. 96 sq. cm. and an ammeter with suitable
shunt are provided to read the output parameters.
EXTRA FEATURES: For all the rectifiers
used in continuous automatic, semi automatic plants,
we can also incorporate special features as follows:
1. Remote switching on by using contactors and
bimetal overload relay.
2. Push Button operation by motorization for variacs.
3. Constant Voltage or Constant Current features
using electronic circuits.
4. Variac Zero start facility.
5. Timers, time totalizers, ampere-hour meters
etc.
Descriptive literature and detailed maintenance
instructions accompany every unit of ours, to
expect trouble free service over long periods.
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OTHER
SPECIAL PURPOSE RECTIFIERS |
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HULL
CELL & LABORATORY RECTIFIERS
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These are normally in range
of 10 volt / 10 Amps output. These are single-phase
models, with Digital Ammeter & Voltmeter
and are Air Cooled. These can be provided
with Timers, Constant Voltage Constant Current
features as desired.
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PRECIOUS
METALS PLATING RECTIFIERS
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These Rectifiers are normally
in the range of 10 Volts / 10 Amps or upwards
till 10 Volts / 50 Amps output. These are
single-phase models with Digital Meters.
These are Air Cooled. These can be provided
with Timers, CV, CC features. It is also
common to have an Ampere Minute meter with
a Totalizer.
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